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Custom Merch Packs Melbourne
[ SERVICE: MERCH_PACKS // METHOD: KITTING_ASSEMBLY ]

Custom Merch
Packs

High-end onboarding kits, VIP boxes, and event bundles. Fully customized packaging, assembled in Melbourne, shipped directly to your team.

[ TECHNICAL_SPECS ]

Capabilities

01 Packaging Types
Custom Mailer Boxes, Poly Bags, Totes
02 Sourcing Capability
Apparel, Drinkware, Tech, Print Collateral
03 Kitting & Assembly
Done In-House at Moorabbin HQ
04 Distribution
Bulk Pallet or Direct-to-Recipient
05 Minimum Order
25+ Packs (Commercial Runs)
06 Turnaround
15-20 Business Days (Custom Boxes)
[ PRODUCTION_WORKFLOW ]

How It Works

01

Concept & Curation

You tell us the budget per pack and the goal (e.g. New Hire, Event VIP, Client Gift). We curate a hard-hitting list of premium apparel and hard-goods that fit the brief.

02

Custom Packaging

We engineer custom-printed mailer boxes, premium tissue paper, and branded sticker seals so the unboxing experience feels like a high-end retail purchase.

03

Commercial Production

All apparel (tees, hoodies, caps) and promotional items (drinkware, tech) are printed simultaneously across our industrial production pipeline.

04

Kitting & Assembly

Our Melbourne workshop team manually inspects, folds, and assembles every single box. Apparel is size-matched to the recipient.

05

Global Dispatch

We either ship the boxes to your head office on a bulk pallet, or we handle the logistics and ship individual boxes directly to your remote staff across the globe.

[ RECENT_PACKS ]

Packs We've Built

Bondi Surf Girls custom merch pack with apparel and branded packaging
Bondi Surf Girls
Custom merch drop with apparel and branded packaging assembled at Moorabbin
Custom Merch Drop
[ FAQ // KITTING ]

Quick Answers

01

Can you ship individual boxes directly to my remote staff?

Yes. You provide a spreadsheet with names, sizes, and addresses, and we handle the individual pick, pack, and global dispatch from our warehouse.

02

What goes into a typical new-hire pack?

It depends on your budget and brand. A common starter mix is a branded tee, a printed drink bottle, an embroidered cap, and a welcome card, sealed in a custom mailer box. Tell us your per-pack budget and audience and we'll build the spec.

03

Do you design and print the custom boxes?

Yes. We source heavy-duty corrugated mailer boxes and print your branding on them - simple one-colour logos on kraft cardboard, or vibrant full-colour edge-to-edge graphics.

04

Can we include items we already have?

Absolutely. If you have company brochures, lanyards, or specific tech items you already own, you can ship them to our Moorabbin warehouse and we will insert them into your custom packs during assembly.

05

What is the minimum order for custom packs?

Because custom box manufacturing requires setup, the minimum order for a fully branded merch pack run is 25 units.

06

How long does a complete kitting run take?

Due to the custom box printing and the coordination of multiple product supply chains, standard turnaround is 15-20 business days from artwork approval.

[ PRICING_GUIDE ]

Pricing Guide

01 Welcome Pack Concept
Tee + Bottle + Cap + Card
02 VIP Pack Concept
Premium Apparel + Drinkware + Tech
03 Custom Mailer Box
Quoted with run
04 Kitting & Assembly
Quoted with run
05 Direct-to-Staff Shipping
Billed at Cost

[ EVERY PACK IS BUILT-TO-BRIEF // PRICING CALCULATED PER CONTENT MIX, BOX SPEC, AND VOLUME ]
[ KITTING AND ASSEMBLY DONE AT OUR MOORABBIN WORKSHOP // DIRECT-TO-STAFF SHIPPING AT COST ]

[ WHY_MELBOURNE_MERCH ]

Why Us

01

Single Vendor

Stop managing four different suppliers. We handle the apparel, the promo items, the boxes, and the shipping.

02

Straight Up

Transparent unit pricing and detailed logistics. We tell you exactly when the boxes will land on desks.

03

Direct Access

You deal directly with our Melbourne team. We handle the production pipeline end-to-end - kitting and assembly happen at our Moorabbin workshop.

[ SOCIAL_PROOF // GOOGLE_VERIFIED ]

What customers say

5.0 from 60 Google reviews
[ 01 ]

Used Melbourne Merch for Merch for my daughter who's a Musician. Not only were Joe & Chris easy to deal with, they were fast with email reply's, mock up's and help full with any questions I had. The Merch arrived when they said it would and what fantastic quality it all is. The p...

Joanne Brain

a year ago

[ 02 ]

On behalf of CIEE Melbourne, we had an excellent experience working with Melbourne Merch and especially Joe, who took care of our recent t-shirt order. Joe Giampa was incredibly professional, patient, and supportive throughout the entire process. From refining our designs to mana...

Tharidhu Peries

5 months ago

[ 03 ]

Outstanding service and top-quality tees! I ordered custom T-shirts from Melbourne Merch for a team event and couldn’t be happier. The turnaround was quick, the print quality was excellent, and the shirts themselves were really comfortable. The team was easy to deal with—straight...

Reecha Kumari

6 months ago

[ READY // GET_QUOTED ]

Pack It Up

Tell us your per-pack budget and audience. Quote within 24 hours, 15-20 day turnaround for custom-box runs.