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Custom Merch Packs Melbourne
[ SERVICE: MERCH_PACKS // METHOD: KITTING_ASSEMBLY ]

Custom Merch
Packs

High-end onboarding kits, VIP boxes, and event bundles. Fully customised packaging, assembled in Melbourne, shipped directly to your team.

Create premium custom merch packs that leave a lasting impression. Melbourne Merch designs, sources, prints, assembles and ships high-quality merch boxes for businesses across Melbourne and Australia.

Whether you're welcoming new employees, thanking clients, launching a product or preparing for an event, we build fully customised merch packs featuring premium apparel, drinkware, technology accessories and promotional products. Every pack is assembled at our Moorabbin workshop and can be shipped in bulk or delivered directly to individual recipients.

As a single supplier for custom merchandise in Melbourne, we manage the entire process, from sourcing products and custom packaging through to kitting, assembly and Australia-wide distribution.

[ TECHNICAL_SPECS ]

Capabilities

01 Packaging Types
Custom Mailer Boxes, Poly Bags, Totes
02 Sourcing Capability
Apparel, Drinkware, Tech, Print Collateral
03 Kitting & Assembly
Done In-House at Moorabbin HQ
04 Distribution
Bulk Pallet or Direct-to-Recipient
05 Minimum Order
25+ Packs (Commercial Runs)
06 Turnaround
15-20 Business Days (Custom Boxes)
[ PRODUCTION_WORKFLOW ]

How It Works

01

Concept & Curation

You tell us the budget per pack and the goal (e.g. New Hire, Event VIP, Client Gift). We curate a hard-hitting list of premium apparel and hard-goods that fit the brief.

02

Custom Packaging

We engineer custom-printed mailer boxes, premium tissue paper, and branded sticker seals so the unboxing experience feels like a high-end retail purchase.

03

Commercial Production

All apparel (tees, hoodies, caps) and promotional items (drinkware, tech) are printed simultaneously across our industrial production pipeline.

04

Kitting & Assembly

Our Melbourne workshop team manually inspects, folds, and assembles every single box. Apparel is size-matched to the recipient.

05

Global Dispatch

We either ship the boxes to your head office on a bulk pallet, or we handle the logistics and ship individual boxes directly to your remote staff across the globe.

[ RECENT_PACKS ]

Packs We've Built

Bondi Surf Girls custom merch pack with apparel and branded packaging
Bondi Surf Girls
Custom merch drop with apparel and branded packaging assembled at Moorabbin
Custom Merch Drop
[ FAQ // KITTING ]

Quick Answers

01

Can you ship individual merch boxes directly to my remote staff?

Yes. We specialise in shipping custom merch packs directly to individual recipients across Melbourne and Australia. Simply provide a spreadsheet with names, clothing sizes and delivery addresses, and we'll handle the complete pick, pack and dispatch process from our Moorabbin warehouse. It's an ideal solution for remote teams, employee onboarding, client gifts and event merchandise.

02

What goes into a typical onboarding merch pack?

Every merch pack is built around your budget and brand objectives. Popular onboarding kits include a custom T-shirt or hoodie, branded drink bottle, embroidered cap, notebook, stickers, welcome card and other promotional products, all presented in a premium custom merch box. We'll help curate the right combination of products to create a memorable first impression for new employees or clients.

03

Can you design and print custom merch boxes?

Absolutely. We design, source and print premium custom merch boxes that showcase your branding. Choose from kraft or white mailer boxes with simple logo printing or vibrant full-colour graphics. We also offer branded tissue paper, stickers, inserts and custom packaging to create a professional unboxing experience that reflects your business.

04

Can we include products we already have?

Yes. If you've already purchased brochures, stationery, technology accessories, lanyards or other promotional items, simply send them to our Moorabbin workshop. We'll incorporate them into your custom merch packs during assembly, allowing you to combine existing stock with newly branded merchandise while keeping everything professionally packed.

05

What's the minimum order for custom merch packs?

Our minimum order for fully customised merch packs is 25 units. This allows us to efficiently produce branded packaging, customise apparel and promotional products, and complete kitting and assembly. Whether you're creating employee onboarding kits, conference packs or corporate gifts, we can scale production from small commercial runs to thousands of units.

06

How long does a custom merch pack project take?

Most custom merch pack projects are completed within 15 to 20 business days after artwork approval. Timeframes depend on product selection, custom packaging and supplier lead times. If you have an upcoming event, product launch or onboarding schedule, let us know and we'll recommend the best production timeline to meet your deadline.

07

What businesses use custom merch packs?

Our custom merch packs are popular with corporate offices, construction companies, hospitality groups, universities, technology businesses, agencies, sporting clubs and retail brands. They're commonly used for employee onboarding, client gifts, conferences, product launches, influencer campaigns and promotional events.

08

Can you create custom merch packs for national businesses?

Absolutely. We regularly produce bulk custom branded merchandise for onboarding kits across Australia. Whether you're onboarding employees in multiple states, sending welcome packs to remote staff or preparing merchandise for a national campaign, we can assemble and distribute your merch packs directly to recipients anywhere in Australia.

[ PRICING_GUIDE ]

Pricing Guide

01 Welcome Pack Concept
Tee + Bottle + Cap + Card
02 VIP Pack Concept
Premium Apparel + Drinkware + Tech
03 Custom Mailer Box
Quoted with run
04 Kitting & Assembly
Quoted with run
05 Direct-to-Staff Shipping
Billed at Cost

[ EVERY PACK IS BUILT-TO-BRIEF // PRICING CALCULATED PER CONTENT MIX, BOX SPEC, AND VOLUME ]
[ KITTING AND ASSEMBLY DONE AT OUR MOORABBIN WORKSHOP // DIRECT-TO-STAFF SHIPPING AT COST ]

[ WHY_MELBOURNE_MERCH ]

Why Us

01

Single Vendor

Stop managing four different suppliers. We handle the apparel, the promo items, the boxes, and the shipping.

02

Straight Up

Transparent unit pricing and detailed logistics. We tell you exactly when the boxes will land on desks.

03

Direct Access

You deal directly with our Melbourne team. We handle the production pipeline end-to-end - kitting and assembly happen at our Moorabbin workshop.

[ SOCIAL_PROOF // GOOGLE_VERIFIED ]

What customers say

5.0 from 65 Google reviews
[ 01 ]

Used Melbourne Merch for Merch for my daughter who's a Musician. Not only were Joe & Chris easy to deal with, they were fast with email reply's, mock up's and help full with any questions I had. The Merch arrived when they said it would and what fantastic quality it all is. The p...

JoJoB

a year ago

[ 02 ]

WHAT A TEAM ! My experience with Melbourne Merch , has been AWESOME! Super helpful, kind and informative Humans not AI - They answer your calls and return your emails Very professional from the start Products are great quality with a huge selection Colours are vibrant as promised...

ASV Academy

2 months ago

[ 03 ]

On behalf of CIEE Melbourne, we had an excellent experience working with Melbourne Merch and especially Joe, who took care of our recent t-shirt order. Joe Giampa was incredibly professional, patient, and supportive throughout the entire process. From refining our designs to mana...

Tharidhu Peries

7 months ago

[ READY // GET_QUOTED ]

Pack It Up

Tell us your per-pack budget and audience. Quote within 24 hours, 15-20 day turnaround for custom-box runs.